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Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle

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Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle

Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle
Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle

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Product Details:
Place of Origin: China
Brand Name: Chitherm
Model Number: ZTL9815
Payment & Shipping Terms:
Minimum Order Quantity: 1
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Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle

Description

Product Description

This equipment is specially designed for high-temperature sintering processes of high-quality materials. It is suitable for fields with extremely high requirements for temperature field uniformity and process stability, such as ITO targets, electronic ceramics, magnetic materials, and ceramic filters.

Detailed Photos


Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle 0


 

Product Parameters

 

II. Main Technical Indicators


Item Technical Parameter Description/Condition
Rated Temperature 1600ºC Conventional long-term operating temperature
Maximum Temperature 1700ºC Short-term achievable temperature
Effective Working Area (W×H×D) 500×500×500 mm Provides sufficient sintering space
Heating Power Max. 50 kW Ensures rapid heating capacity
Empty Furnace Holding Power ≤ 25 kW Energy-saving indicator at high temperatures
Furnace Temperature Uniformity ±5ºC Measured at 1500ºC with empty furnace held for 2 hours
Temperature Control Accuracy ±1ºC High-temperature platform holding state
Heating Rate 400~1000ºC: ≤5ºC/min; 1000~1500ºC: ≤2ºC/min Adjustable to meet process curves of different materials
Number of Temperature Control Points 1 point Single-zone temperature control
Worktable Load Capacity ≤ 1000 Kg Including products and sintering carriers
Furnace Body Lifting Stroke Approx. 800 mm Facilitates furnace loading and unloading operations
Reference Equipment Dimensions (W×H×D) 1740×2780×2505 mm Excluding independent control cabinet
Equipment Weight Approx. 2000 Kg -

III. Key System Configurations

Heating System
  • Heating Element: High-quality U-shaped silicon-molybdenum rods, featuring high temperature resistance, oxidation resistance, and long service life.
  • Control Method: High-performance phase-shift voltage regulation + SCR thyristor module, achieving smooth stepless power regulation, minimal impact on the power grid, and stable temperature control.

Temperature Measurement and Control System

  • Temperature Control Instrument: High-performance temperature controller imported from Japan, equipped with advanced P.I.D control and self-tuning functions to ensure precise temperature control.
  • Temperature Measuring Thermocouple: R-class thermocouple, suitable for high-temperature measurement in the range of 0~1700ºC, with high accuracy and good stability.
  • Control Points: 1 temperature control point and 1 monitoring point.

Mechanical Structure and Transmission

  • Lifting Mechanism: Adopts a lead screw lifting system, featuring stable operation and accurate positioning, with a maximum lifting stroke of approximately 800mm.
  • Furnace Body Structure: Adopts a bell-type design, where the furnace chamber (bell cover) can be lifted and lowered, and the lower part is a fixed trolley. This structure facilitates the loading of large and heavy workpieces and process operations.
  • Frame: Rigid steel structure to ensure the overall stability of the equipment.

Exhaust and Safety System

  • Exhaust System: A dedicated exhaust chimney is installed on the top of the furnace. The chimney cover can be automatically opened and closed, interlocked with the process, to timely discharge sintering waste gas.
  • Safety Protection: Equipped with comprehensive sound and light alarm functions, including over-temperature, thermocouple breakage, over-current, over-load, over-travel, program deviation, etc., to ensure the safety of equipment and processes.

IV. Overall Design

This equipment adopts a mature bell-type furnace design, mainly composed of the furnace body (bell cover), steel structure frame, fixed trolley, lead screw lifting transmission mechanism, and intelligent control system. The design balances high-temperature performance, operational convenience, and operational reliability, making it an ideal equipment for high-performance material sintering.

 

Table 1 Delivery list

Item Note Qty.
Basic Components Furnace
1 SET
Inspection Certificates Certificates of major outsourced components 1 SET
Technical Documents Instructions, technical documents of the major outsourced parts, etc 1 SET

Key Components Heating Plate U-shaped silicon molybdenum heater 1 SET
Baking plate Corundum-mullite. 1 SET
Thermocouple THERMOWAY 1 SET
Lifting System
1 SET
Temperature Control Module Azbil 1 SET
PLC SIEMENS 1 SET
Touch Screen MCGS 1 SET
Spare Parts Heating Element U-shaped silicon molybdenum heater 1 PC

 

FAQ

1.What products does Chitherm offer?
We provide customers with high-quality bell furnaces, hot air furnaces, box furnaces, tube furnaces, vacuum furnaces, car bottom furnaces, rotary kilns, mesh belt furnaces, and pusher furnaces.
2.What pre-sales services does Chitherm provide?
We offer timely consultation services to help customers select the most suitable products, along with highly customizable solutions to meet your specific requirements.
3.What are Chitherm's core strengths?
As a high-tech enterprise integrating R&D, manufacturing, and sales, Chitherm possesses patented technologies and core resources to deliver superior solutions.

Ztl9815 PLC Controlled Intelligent Bell Jar Furnace Muffle 1

Contact Details
Hefei Chitherm Equipment Co., Ltd

Contact Person: zang

Tel: 18010872860

Fax: 86-0551-62576378

Send your inquiry directly to us (0 / 3000)