company news about Mesh Belt Furnace Enhances Manufacturing Connections

In modern precision manufacturing, heat treatment processes such as welding, brazing, and sintering play critical roles across various industries, from delicate electronic components to complex automotive parts. Traditional heat treatment methods often face challenges including inefficiency, inconsistent quality, and oxidation issues. The CDOCAST mesh belt heat treatment furnace addresses these challenges through its superior performance and intelligent control systems.

The CDOCAST system represents an integrated, intelligent heat treatment solution designed for continuous, efficient, and controlled processing:

• Material Selection: High-temperature resistant metal mesh belts constructed from stainless steel or nickel-based alloys ensure stable operation under extreme conditions.
• Adjustable Speed: Variable speed control ranging from 0.1-5 meters per minute accommodates diverse process requirements.

• Preheating Zone: Gradual temperature increase minimizes thermal shock and reduces deformation risks.
• Heating Zone: Precise temperature control between 300°C-1200°C with ±3°C uniformity ensures consistent results.
• Cooling Zone: Configurable cooling rates (air or water) optimize material properties.

Multiple heating options including electric (resistance wire, silicon carbide rods), gas-fired, or infrared radiation heating provide flexibility for different applications.

Inert gas protection (N₂, H₂ or mixed gases) prevents oxidation, while oxygen combustion units maintain chamber purity.

PLC-based systems with PID temperature control enable real-time monitoring and adjustment of all critical parameters.

The furnace operates through a continuous four-stage process:

1. Continuous material feeding via mesh belt conveyor
2. High-temperature processing where filler materials melt and bond with substrates
3. Atmosphere-protected environment ensuring oxidation-free results
4. Controlled cooling to achieve optimal material properties

Applications include PCB reflow soldering for SMT components and LED package assembly, ensuring reliable electrical connections.

The system handles stainless steel/aluminum brazing for heat exchangers and cutting tools, along with powder metallurgy sintering.

Critical for sensor assembly, motor winding connections, and battery tab welding in electric vehicles.

Used in photovoltaic cell string interconnection and component lamination processes.

• Continuous 24/7 operation capability for high-volume production
• Precise thermal profile control ensuring process consistency
• Energy-efficient design with reduced heat loss
• Adaptability to various materials including lead-free solders and high-melting-point alloys